An intelligent software and up to 284 possible kitting slots minimise changeover times, which increases productivity for small lot sizes.
The patented CyberOptics laser centering uses a laser diode to project a beam onto the component. By rotating the part and analyzing the resulting shadow length, the component is aligned. The centering mechanism is mounted directly to the assembly head and aligns the components when the head is moving from the pickup to the placement step.
The laser centering can handle components from 1005 chips up to 22 x 22 mm in size and 0.4 mm in pitch.
To align components like FP / BGA / CSP / µBGA or custom parts up to 45 × 45 mm and a pitch of 0.3 mm, the stationary camera system is used.
It measures each pin or outside edge and calculates the corresponding correction factor.
With this system components up to 50 × 50 mm including pins (FP) and balls of BGAs can be measured using a camera picture. The software additionally checks, if the pins are straight respectively the balls are existent. These measures result in a higher output and a lower error rate.
the Vision system 2 can be integrated directly into the placeALL® 610L or be upgraded on location at any time.
smartFEEDER®’s are intelligent feeders, that are equipped with a microprocessor control. Using a wireless barcode reader, reel- and feeder-barcode are programmed and saved in the software. The placeALL® Pick&Placer has now knowledge about the amount, type and position of the feeder. Thus changeover times between different projects are greatly reduced.
Automatic fiducial recognition
This extension recognizes the fiducials on a circuit board by itself. This is especially useful for inline systems. The position correction is done using a dot, cross, rhomb etc. on the circuit board.
While assembling multi-boards, single circuit boards – which are marked by the producer – can be excluded.
Upgrading to a double assembly head
According to the slogan “grow over time” the placeALL® 600 (L) can be upgraded with a second assembly head. Thus the assembly output can be increased up to 10.500 Cph. Compared to investing in a second machine the additional costs are just a fraction.
Therefore the component is displayed and aligned virtually. After reaching the right placing position on the monitor, it is approved and automatically added to the assembly project.
CAD data converter
To ensure a high machine load on the Pick&Placer, the corresponding data files can be prepared using our offline software version on a separate workstation.
Inline – system
A classic production line can be built using our inline transport system. This includes chaining of reflow ovens, automatic Pick&Placers and transfer units like loaders. Controlling works acording to the SMEMA-Standard.
The inline transport system can be installed at any time on location.
Dispensing of solder paste or glue can be done with two different systems:
• Time-pressure system
For dispensing big solder paste dots or glue
• Microprocessor-controlled system
This system detects parameters like cartridge temperature, fill level etc. . It can dispense amounts from 0.001 to 10 mm³. By this Fine-Pitch components down to a pitch of 0.5 mm can be safely dispensed, the ideal solution for prototypes.